High-Throughput Bright Annealing Furnace
From "Oxidation & Downtime" to
"Bright Finish & Stability"
Advanced Continuous Bright Annealing Technology
Energy-efficient Operation
Reducing gas consumption by 10-17% through advanced combustion control and heat recovery systems
Precise Temperature & Atmosphere Control
Advanced multi-zone temperature control with precise atmosphere management for consistent quality
High Capacity Continuous Operation & Custom Solutions
Supports continuous production with robust design for industrial-grade reliability. Tailored designs for different metals and production line requirements with modular flexibility
Low Failure Rate & High Reliability
Extended maintenance intervals and exceptional uptime for uninterrupted production
Process Flow Diagram
Continuous Bright Annealing Process
Uncoiling
Strip Entry
Отопление
750-1100℃
Охлаждение
Rapid Cooling
Coiling
Finished Product
Technical Specifications Overview
Complete technical parameters and performance specifications
| Module | Параметр | Value / Range |
|---|---|---|
|
Material & Dimension
|
Strip Width | 850–1550 mm |
| Strip Thickness | 0.1–3.0 mm | |
| Max Coil Weight | 25 ton | |
| Max Coil Diameter | 2200 mm | |
| Applicable Materials | 201, 304 Stainless Steel | |
|
Performance Parameters
|
Annealing Temperature Range | 750–1100 ℃ |
| Temperature Control Accuracy | ±2 ℃ | |
| Heating Speed | 10 ℃/min | |
| Strip Running Speed | 10–120 m/min | |
| Product Quality Grade | 2BA, BA | |
|
Система отопления
|
Heating Method | Gas |
| Heat Source Type | Natural Gas, LPG | |
| Max Heating Temperature | 1100 ℃ | |
| Furnace Atmosphere | N₂ / H₂ / NH₃ Cracked Gas / Ar, etc. | |
|
Система управления
|
Temperature Control System | Automatic Temperature Control |
| Automation Level | Automatic Recording, Abnormal Alarm | |
| PLC Brand | Siemens / Inovance | |
| HMI Display System | Touch Screen | |
|
Safety & Operation
|
Floor Space | 75×5 – 120×7 m² |
| Total Power | Gas 350 kW | |
| Operators Required | 3 persons | |
| Потребление газа | Shallow Drawing HV240: 25–26 m³/t; Deep Drawing HV215: 28–29 m³/t | |
| Safety Devices | Explosion-proof, Over-temp Alarm, Power-off Protection |
Engineered for Continuous Stability
Built for Non-Stop Performance
Energy Efficiency System
Precise gas-air ratio control for optimal combustion
Система охлаждения
Precise airflow control for optimal strip flatness
Рекуперация тепла
Double-layer furnace design for thermal energy reuse
Industrial Design
Long-cycle operation, low failure rate, rapid maintenance
Structure Analysis
Core Technical Specifications
Precision Cooling for Perfect Flatness
Advanced Multi-Zone Control System
Advanced multi-zone cooling control system ensures every meter of strip steel achieves perfect flatness and surface quality
Precise Airflow Control
Cooling rates up to 10 ℃/min with precise control of airflow distribution in each cooling zone
Controlled airflow enables cooling rates up to 10 ℃/min
Multi-Zone Independent Control
Prevents warping and uneven stress with independent temperature gradient control in each cooling section
Multi-zone adjustment prevents warping and uneven stress
Stable Cooling Curves
Ensures consistent surface brightness and strip flatness, guaranteeing stable product quality
Stable cooling curves ensure consistent surface brightness and strip flatness
Customized Cooling Solutions
Customizable cooling duct designs based on material characteristics, adapting to different steel grade requirements
Customizable cooling ducts for different materials
Cooling Section Cross-Section
Strip Flatness Comparison Results
Conventional Cooling System
- Severe strip warping
- Uneven stress distribution
- Inconsistent surface quality
AKS Precision Cooling System
- Perfect strip flatness
- Uniform stress distribution
- Consistent surface brightness
Industrial-Grade Design for Continuous Operation
Long-Cycle Industrial Operation Design
Annual failure rate <2%, maintenance intervals ≥180 days
Engineered for exceptional reliability with minimal downtime requirements
Industrial long-cycle operation, availability >98%
Industrial-grade design supports continuous production with maximum uptime
Modular structure for rapid maintenance and upgrades
Standardized modules enable quick servicing and system improvements
High-strength heat-resistant alloy materials ensure furnace longevity
Premium materials designed for extended service life in demanding conditions
Furnace Structure Cross-Section
Modular Assembly Diagram
Component Integration System
Factory Production Line
Live Manufacturing Environment
Heat-Resistant Alloys
High-Strength Materials
Advanced alloy materials ensure long-term stable operation in high-temperature environments
Intelligent Monitoring
Smart Control Systems
Real-time equipment monitoring with predictive maintenance to reduce failure rates
Modular Design
Standardized Components
Standardized modular design enables rapid maintenance and upgrades, minimizing downtime
Cutting Gas Consumption from 30+ to 25–29 m³/t
Stainless Steel Strip Processing Factory Achieves 25% Energy Reduction
The Challenge
- Gas consumption exceeding 30 m³/t causing high operational costs
- Temperature control accuracy issues affecting surface brightness quality
- Frequent downtime reducing annual production capacity
- Extended delivery cycles affecting customer satisfaction
AKS Solution
- Optimized gas consumption to stable 25–29 m³/t range
- ±2°C temperature control precision ensuring surface brightness
- Continuous operation capability with <1% downtime rate
- Enhanced capacity and quality with ≤90 day delivery cycles
Measurable Results
Transforming operational efficiency through precision engineering
Свяжитесь с нами
Fill out the form below and we'll get back to you as soon as possible with a customized solution for your needs.
Эрик Тиан - генеральный директор
Email：info@aksfurnace.com
WhatsApp: 1353549448
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